Customer Case Study: DC2025 Gantry CNC Milling Machine Boosts Production Capacity for Large Mold Processing Enterprises

In the highly competitive field of large mold processing, enterprises are constantly seeking advanced equipment to enhance their production capacity and product quality. This customer case study will delve into how the DC2025 Gantry CNC Milling Machine has become a game - changer for a large mold processing enterprise, significantly improving its manufacturing efficiency and precision.

Customer's Original Pain Points

The customer, a well - established large mold processing company, was facing several challenges. Firstly, their existing equipment had limited precision, resulting in a rework rate of approximately 12%. This not only increased production costs but also delayed delivery times. Secondly, the low rigidity of the old machines made it difficult to handle large - scale and complex mold processing tasks, leading to a production efficiency that was far from satisfactory. For example, the processing time for a large - sized automotive mold was around 15 days, which was much longer compared to industry standards.

Our Solution Design: DC2025 Gantry CNC Milling Machine

The DC2025 Gantry CNC Milling Machine was specifically designed to address these issues. With a high - precision ball screw drive system and advanced servo control technology, it can achieve a positioning accuracy of ±0.005mm and a repeat positioning accuracy of ±0.003mm. Its high - rigidity gantry structure is made of high - quality cast iron, which can withstand large cutting forces, making it suitable for heavy - duty machining of large molds.

In terms of design concept, the DC2025 focuses on improving processing efficiency and stability. It is equipped with a high - speed spindle with a maximum speed of 6000r/min, which can significantly reduce processing time. The machine also features an intelligent control system that can automatically adjust cutting parameters according to the workpiece material and shape, ensuring optimal processing results.

Implementation and Data Changes

After the installation and commissioning of the DC2025 Gantry CNC Milling Machine, the results were remarkable. Three months after implementation, the rework rate dropped from 12% to just 2%. This was mainly due to the high precision of the new machine, which ensured that the molds met the required specifications in the first place. In addition, the production efficiency was greatly improved. The processing time for the large - sized automotive mold was reduced from 15 days to only 8 days, a reduction of nearly 47%.

The customer also reported that the stability of the DC2025 was excellent. It could run continuously for long periods without significant wear and tear, which reduced maintenance costs and downtime. The overall cost savings for the customer in terms of rework, production time, and maintenance were estimated to be approximately $80,000 within the first six months of operation.

Industry Trends and Future Outlook

In the mold processing industry, there is an increasing demand for high - precision, high - efficiency, and intelligent equipment. As products become more complex and the market requires shorter delivery times, the DC2025 Gantry CNC Milling Machine's features of high precision, high rigidity, and stability make it well - positioned to meet these future demands. It can not only help enterprises improve their competitiveness in the current market but also adapt to the evolving industry trends.

In conclusion, the DC2025 Gantry CNC Milling Machine has proven to be a reliable and efficient solution for large mold processing enterprises. Its outstanding performance in improving precision, efficiency, and reducing costs has been well - demonstrated through this customer case. If you are also looking for a high - end mold processing equipment to upgrade your production capacity, click here to learn more about the DC2025 Gantry CNC Milling Machine and how it can transform your business.