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Case Study: How an Overseas Mold Factory Increased Large-Size Mold Yield by Over 30% with DC1520
2025-11-23
KAIBO CNC
Customer Cases
Uncover how an overseas mold factory achieved a yield increase of over 30% for large-size molds using the high-precision CNC milling machine DC1520! This article delves into the core advantages of DC1520 in terms of gantry structure, three-axis travel (1500×2000×720mm), high rigidity, and precise control. Combined with real customer cases, it showcases its outstanding performance in complex mold machining scenarios, helping you solve pain points such as insufficient precision and low efficiency.
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In the realm of large-scale mold manufacturing, precision, efficiency, and product quality are paramount. However, many manufacturers face a series of challenges, such as precision fluctuations, deformation risks, and low production efficiency. Today, we'll explore how a high-precision CNC milling machine, the DC1520, has revolutionized large-scale mold processing through a real customer case.

The Challenges in Large-Scale Mold Processing

Large-scale mold processing is a complex and demanding task. Precision fluctuations can lead to inconsistent product quality, while deformation risks can render the entire mold useless. Additionally, low production efficiency means longer lead times and higher costs. These challenges have long plagued mold manufacturers, limiting their ability to compete in the global market.

The DC1520: Tailored for Large-Scale Mold Processing

The DC1520 is a high-precision CNC milling machine specifically designed to address the challenges in large-scale mold processing. Its gantry structure provides stable support, ensuring the machine's stability during high-speed operation. With a large three-axis travel of 1500×2000×720mm, it can meet the diverse needs of large-scale mold processing. The high rigidity of the machine reduces vibration errors, resulting in higher precision and better surface finish.

DC1520 Structure Schematic

Key Features of the DC1520

  • Gantry Structure: Offers stable support, minimizing vibration and ensuring precision.
  • Large Three-Axis Travel: 1500×2000×720mm, suitable for a wide range of large-scale mold sizes.
  • High Rigidity: Reduces vibration errors, improving the quality of the machined surface.

Real Customer Case: A 30%+ Increase in Yield

Let's take a look at a real customer case. An overseas mold factory was struggling with low yields and high rejection rates in large-scale mold processing. After implementing the DC1520, they witnessed a remarkable transformation.

"Before using the DC1520, our large-scale mold processing was a constant battle. We had to deal with precision issues and low yields on a daily basis. But since we installed the DC1520, everything has changed. Our yield has increased by over 30%, and our product quality has improved significantly. It's truly a game-changer for our business." - Factory Manager of the Overseas Mold Factory

Yield Comparison Bar Chart

The Technical Parameters and Their Value

The technical parameters of the DC1520 are a testament to its high precision and reliability. For example, its positioning accuracy is ±0.005mm, and its repeat positioning accuracy is ±0.003mm. These precise parameters ensure consistent and high-quality machining results.

Technical Parameter Value
Positioning Accuracy ±0.005mm
Repeat Positioning Accuracy ±0.003mm

Conclusion: The DC1520 - A Key Tool for Business Success

The DC1520 is not just a machine; it's a key tool that can help your business improve product quality and market competitiveness. With its high precision, large-scale processing capabilities, and proven track record in real-world applications, it can take your mold processing from 'able to do' to 'doing better'. Don't miss out on the opportunity to boost your yield by 30% with a single machine.

Discover the DC1520 Now

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