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Customer Case Study: How the DC1317 CNC Milling Machine Boosted Large Mold Production Efficiency by 30%
2025-10-08
KAIBO CNC
Customer Cases
Discover how a leading mold manufacturer achieved a 30% increase in production efficiency using the DC1317 large dual-column CNC milling machine. This case study explores real-world results driven by high rigidity, smooth transmission, and extended travel—solving common challenges like low precision, slow processing, and incomplete part machining. Backed by data and customer testimonials, this solution delivers measurable value for heavy-duty mold production.
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How the DC1317 CNC Milling Machine Boosted a Mold Maker’s Efficiency by 30%

In today’s competitive mold manufacturing industry, efficiency isn’t just an advantage—it’s a survival necessity. Many companies still struggle with low precision, long cycle times, and frequent rework when processing large molds. But one client found a solution that changed everything.

The Challenge: Large Mold Production Pain Points

A mid-sized plastic mold manufacturer in Southeast Asia was facing typical challenges:

  • Surface finish inconsistencies due to machine vibration during deep cavity milling
  • Long setup and machining time for single-piece large molds (avg. 48 hours per job)
  • High scrap rate—up to 12%—from tool deflection and poor rigidity

Why the DC1317 Made the Difference

After evaluating several options, they chose the DC1317—a heavy-duty double-column CNC milling center designed specifically for large mold applications. Here's how it solved their core issues:

Feature Impact on Production
Double-column structure Reduces deflection by 45% compared to traditional gantry designs
High-rigidity frame Enables consistent surface quality even at high feed rates
Smooth linear drive system Eliminates chatter marks—critical for mirror finishes
Extended travel (X/Y/Z up to 3200/1800/1200 mm) Allows full-size mold work without part repositioning
“Before DC1317, we had to split molds into sections—we lost time and accuracy. Now, we machine entire components in one go. Our production efficiency jumped from 65% to 95%. It’s not just faster—it’s smarter.”
— Lin Wei, Operations Manager, Top Mold Co., Vietnam

This wasn't just about numbers—it was about confidence. With fewer errors, less downtime, and more predictable lead times, the company could take on complex projects previously out of reach.

For manufacturers looking to scale without sacrificing quality, the DC1317 offers a clear path forward: higher throughput, lower waste, and better control over every stage of the process.

Ready to transform your mold production?

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