Challenges in Large Mold Production

In the realm of large mold production, manufacturers often grapple with a host of challenges. Low machining accuracy can lead to defective molds, resulting in significant losses in both time and resources. Inefficiency is another major hurdle, as long production cycles can delay project timelines and reduce overall productivity. Moreover, the inability to complete full - scale machining on large molds restricts the complexity and size of the molds that can be produced, limiting the competitiveness of manufacturers in the market.

DC1317 CNC Milling Machine: A Solution to Production Woes

The DC1317 CNC milling machine is a large double - column CNC milling center specifically designed for large and heavy - duty molds. Its features are tailored to address the pain points in large mold production.

Smooth Transmission

The machine is equipped with a state - of - the - art transmission system that ensures smooth and stable operation. This smooth transmission reduces vibration during the machining process, which is crucial for achieving high - precision cuts. For instance, it can maintain a vibration level of less than 0.05 mm during high - speed milling, compared to traditional machines that may have vibration levels up to 0.2 mm.

High Rigidity

With its robust structure, the DC1317 has high rigidity. The heavy - duty double - column design can withstand large cutting forces without deformation. This means that it can perform deep and aggressive cuts, improving the efficiency of material removal. Tests have shown that it can handle cutting forces up to 5000 N without any significant deflection, enabling it to process hard - to - machine materials such as high - strength steel used in large molds.

Heavy Body and Large Stroke

The heavy body of the machine provides excellent stability. It weighs approximately 15 tons, which helps to dampen vibrations and ensures accurate machining. The large stroke of the DC1317, with an X - axis travel of 1300 mm, a Y - axis travel of 1700 mm, and a Z - axis travel of 800 mm, allows for the complete machining of large - sized molds in one setup, eliminating the need for multiple re - positioning and reducing the risk of alignment errors.

Usage Results: Data and Case Studies

Let's take a look at some real - world data and case studies. A mold manufacturing company was previously using a traditional milling machine to produce large automotive molds. The machining accuracy was around ±0.1 mm, and the production cycle for a single mold was approximately 20 days. After switching to the DC1317 CNC milling machine, the machining accuracy improved to ±0.02 mm, and the production cycle was reduced to 10 days. This not only increased the quality of the molds but also significantly enhanced the company's production capacity.

Customer Testimonials

"The DC1317 has been a game - changer for our business. Before, we struggled with producing large molds with high precision. But since we started using this machine, our product quality has soared, and our customers are extremely satisfied. The large stroke allows us to machine complex molds in one go, and the smooth operation ensures consistent results." - [Customer Name], General Manager of [Company Name]

Conclusion and CTA

The DC1317 CNC milling machine offers a comprehensive solution to the challenges faced in large mold production. Its superior features such as smooth transmission, high rigidity, heavy body, and large stroke translate into high - precision, efficient, and complete machining of large molds. If you are looking to enhance the quality and efficiency of your large mold production, the DC1317 is the ideal choice.

To learn more about the DC1317 CNC milling machine and how it can benefit your business, please contact our sales team at [Contact Email] or call us at [Contact Phone Number]. Our experts are ready to provide you with detailed information and assist you in making the right decision.