In the field of large-scale mold machining, stability issues are a major headache for manufacturers. Traditional machining equipment often struggles with problems such as deformation and precision deviation when dealing with large workpieces. For instance, in some cases, the machining error of large molds can reach up to 0.05mm due to insufficient equipment rigidity, leading to a significant increase in scrap rates. These issues not only affect the quality of the final product but also reduce production efficiency and increase costs.
The DC1520 high-precision CNC milling machine is specifically designed for large-scale mold machining with its reinforced gantry structure. The design principle of this gantry structure is based on advanced engineering concepts, which effectively distributes the cutting force during the machining process. The three-axis travel of the DC1520 reaches 1500×2000×720mm, providing a large working space for large molds. The unique gantry design increases the overall rigidity of the machine, with a measured rigidity value of up to 8000N/mm, which is significantly higher than many similar products in the market.
This high rigidity is achieved through a combination of factors. Firstly, the use of high-quality materials in the gantry construction ensures the strength and stability of the structure. Secondly, the optimized design of the gantry's cross-section and connection points further enhances its ability to resist deformation. By reducing vibration and avoiding deformation, the DC1520 can ensure the high-precision and efficient manufacturing of complex molds.
Let's take a look at some real-world data and customer cases to understand the actual benefits of the DC1520's high rigidity. In a customer case, a mold manufacturing company used the DC1520 to process a large-scale automotive mold. After using the DC1520, the surface roughness of the mold was improved from Ra 3.2μm to Ra 1.6μm, which is a significant improvement in surface quality. At the same time, the production cycle was reduced by 30%, from the original 10 days to 7 days, greatly improving production efficiency.
| Indicator | Before Using DC1520 | After Using DC1520 |
|---|---|---|
| Surface Roughness (Ra) | 3.2μm | 1.6μm |
| Production Cycle | 10 days | 7 days |
These improvements are mainly due to the high rigidity of the DC1520, which reduces the vibration during the machining process and ensures the stability of the cutting tool path. As a result, the machining accuracy is improved, and the surface quality of the mold is enhanced.
Compared with similar products in the market, the DC1520 has significant differentiated advantages in terms of stability and adaptability. Many similar products may have lower rigidity, resulting in larger machining errors and poorer surface quality. In contrast, the DC1520's high rigidity allows it to maintain high precision even when processing large and complex molds. Its large three-axis travel also makes it more adaptable to different sizes and shapes of molds.
For example, some competing products may have a maximum three-axis travel of only 1200×1800×600mm, which limits their application in large-scale mold machining. The DC1520, with its 1500×2000×720mm three-axis travel, can easily handle larger molds, providing more possibilities for mold manufacturing companies.
In conclusion, the DC1520 high-precision CNC milling machine is a game-changer for mold manufacturing enterprises. Its high-rigidity gantry structure effectively solves the common stability problems in large-scale mold machining, allowing every millimeter of the machining process to be as stable as a rock and eliminating machining errors from the source. With its excellent performance in improving surface quality and production efficiency, the DC1520 has become the core equipment for mold manufacturing enterprises to achieve quality breakthroughs and efficiency leaps.
Are you still troubled by the low rigidity of your current equipment and the high scrap rate of molds? Do you want to improve the quality and efficiency of your mold manufacturing? If so, don't miss the DC1520. Click here to learn more about the DC1520 and take your mold manufacturing to the next level!
