In the complex large part machining industry, manufacturers often face numerous challenges. The demand for high - precision machining of large parts such as aircraft fuselage components, laying molds, and composite structures is constantly growing. However, achieving the desired precision, efficiency, and stability in the machining process is not an easy task. Traditional machining equipment may struggle to meet the requirements of these complex parts, leading to issues like low production efficiency, poor machining quality, and high costs.
Introducing the GV1625 twin - column large - scale CNC milling machine, designed specifically for the precision machining of complex large parts. This machine offers a range of significant technical advantages that make it an ideal choice for the industry.
The GV1625 features a rigid steel structure, which provides a stable cutting platform. This structure can effectively resist the forces generated during the machining process, reducing vibration and deformation. For example, in the machining of large aircraft fuselage components, the stable structure ensures that the cutting tool can maintain a consistent path, resulting in high - precision machining. Tests have shown that the vibration amplitude during the cutting process of the GV1625 is reduced by up to 70% compared to some traditional milling machines, which significantly improves the surface finish of the machined parts.
This milling machine is specifically designed for the machining of aircraft fuselage components, laying molds, and composite structures. It can handle the unique challenges presented by these materials and part geometries. For composite materials, the GV1625 is equipped with special cutting tools and control systems that can prevent delamination and ensure a smooth machining process. In the production of laying molds, it can achieve a dimensional accuracy of up to ±0.05mm, meeting the strict requirements of the industry.
With its advanced control system and high - precision components, the GV1625 can achieve excellent machining precision. In the machining of complex large parts, it can maintain a positional accuracy of ±0.03mm and a repeatability of ±0.02mm. This high precision ensures that the machined parts can meet the strict quality standards of the aerospace and other industries.
The GV1625 is designed to improve production efficiency. It has a high - speed spindle that can reach a maximum speed of 12,000 RPM, allowing for faster cutting. Additionally, its automatic tool - changing system can reduce the tool - changing time to less than 5 seconds, significantly increasing the overall machining efficiency. In a real - world case, a manufacturer was able to reduce the production time of a large aircraft fuselage component by 30% after switching to the GV1625.
The rigid structure and reliable components of the GV1625 ensure its long - term stability. It has a low failure rate, and the maintenance interval is extended to up to 2,000 working hours. This stability reduces the downtime of the production line and improves the overall productivity of the manufacturing process.
One of our customers, an aircraft manufacturing company, was facing challenges in machining large composite fuselage components. The traditional machining methods they used were time - consuming and had low precision. After adopting the GV1625, they were able to achieve a 40% improvement in machining precision and a 35% increase in production efficiency. The customer reported that the surface quality of the machined parts was significantly improved, and the number of defective products was reduced.
The GV1625 twin - column large - scale CNC milling machine offers a comprehensive solution for the complex large part machining industry. Its technical advantages, combined with real - world success stories, make it a reliable choice for manufacturers looking to improve their production efficiency and product quality. If you're interested in learning more about how the GV1625 can transform your machining process, click here to schedule a demonstration or contact us today to start a free consultation.