The Application of High - Precision CNC Milling Machine DC1520 in Large - Size Mold Processing

In the mold manufacturing industry, the demand for high - quality and efficient processing of large - size molds is constantly increasing. The high - precision CNC milling machine DC1520 has emerged as a powerful solution to meet these needs. Let's explore its design features, performance advantages, and real - world impact through specific cases.

Design Features and Performance Advantages

The DC1520 has a well - designed three - axis stroke. Its X - axis stroke reaches 1500mm, the Y - axis stroke is 2000mm, and the Z - axis stroke is 800mm. This large - scale three - axis design allows it to handle large - size molds with ease, significantly expanding the scope of mold processing. In addition, the machine tool is built with high - strength cast iron, which provides excellent rigidity. The high - precision ball screws and linear guides ensure smooth movement and high - precision positioning, with a positioning accuracy of ± 0.005mm and a repeat positioning accuracy of ± 0.003mm.

Solving Traditional Processing Problems

Traditional mold processing methods often face problems such as low efficiency and poor quality. In terms of efficiency, the DC1520 is equipped with a high - speed spindle with a maximum speed of 12000r/min. Combined with advanced CNC control systems, it can achieve high - speed cutting, reducing processing time by up to 30% compared with traditional machines. In terms of quality, the high - precision structure of the DC1520 effectively reduces the occurrence of processing errors. The surface roughness of the processed mold can reach Ra0.8μm, which is much better than the industry average of Ra1.6μm.

Real - World Customer Cases

A well - known mold manufacturing company in Germany was facing challenges before using the DC1520. Their previous processing equipment had a high reject rate of about 10% in large - size mold processing, and the processing cycle was long, which affected their market competitiveness. After introducing the DC1520, significant improvements were achieved. In just three months, the reject rate dropped to 2%, and the processing cycle was shortened by 25%. This not only saved a large amount of production costs but also enabled the company to quickly respond to customer orders and gain a larger market share.

Comprehensive Benefits and Selection Value

For manufacturing enterprises, the DC1520 brings comprehensive benefits. In addition to the obvious reduction in reject rate and processing time, it also improves the overall quality of products, enhancing the enterprise's brand image. The long - term stability and reliability of the equipment reduce maintenance costs. In the long run, investing in the DC1520 can help enterprises gain a competitive edge in the market.

In conclusion, the high - precision CNC milling machine DC1520 is a valuable investment for mold manufacturing enterprises, especially those dealing with large - size molds. Its excellent design, high - performance features, and proven effectiveness in real - world applications make it a powerful tool for improving processing efficiency and product quality. If you are looking for a solution to enhance your mold manufacturing capabilities, click here to learn more about the DC1520.

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