Key Technical Analysis of Improving the Machining Efficiency of Large-Size Molds: Application Guide for High-Precision CNC Milling Machines

In the field of large-size mold processing, the demand for high efficiency and quality is constantly increasing. The high-precision CNC milling machine DC1520 emerges as a game - changer, specifically designed to meet the unique requirements of this industry.

Specialized Design for Optimized Processing Flow

The DC1520 features a three - axis travel design of 1500*2000*720mm. This specialized design is a key factor in optimizing the processing flow. With such a large travel range, it can handle large - size molds without the need for frequent re - positioning. For example, in a large - scale mold manufacturing company, before using the DC1520, the average processing time for a large - size mold was about 48 hours. After adopting the DC1520, the processing time was reduced to 32 hours, a significant reduction of about 33%. This not only shortens the production cycle but also allows the company to take on more orders.

Core Performance: High Precision and High Rigidity

The high precision of the DC1520 is one of its most outstanding features. It can ensure the machining accuracy of molds, which is crucial for the quality of the final product. In mold processing, even a small deviation can lead to a defective product. The DC1520 reduces the defect rate to less than 1%. In contrast, traditional milling machines may have a defect rate of up to 5%. This reduction in the defect rate not only saves materials but also reduces the cost of re - working.

The high rigidity of the DC1520 ensures the stability of the equipment during high - speed operation. When the machine is running at a high speed, a lack of rigidity can cause vibrations, which will affect the machining accuracy and the surface finish of the mold. The DC1520 can maintain stable operation at a spindle speed of up to 12000 rpm, which is much higher than many similar products in the market. This high - speed and stable operation significantly improves the processing speed and overall efficiency. According to statistics, the processing speed of the DC1520 is about 20% faster than that of other common milling machines in the market.

Real - World Case: Cost Reduction and Competitiveness Enhancement

Let's take a look at a real - world case. A medium - sized mold manufacturing enterprise was facing intense market competition. The high defect rate and low processing efficiency of their traditional equipment were eating into their profits. After purchasing the DC1520, the situation changed dramatically. The company was able to reduce its production cost by about 15% due to the lower defect rate and higher processing efficiency. This cost reduction allowed them to offer more competitive prices in the market. As a result, their market share increased by 10% within a year. This case clearly shows that the DC1520 can be a reliable processing solution for enterprises, helping them to reduce costs and enhance their market competitiveness.

If you are looking for a high - performance CNC milling machine to optimize your large - size mold processing flow and achieve business upgrade, the DC1520 is your ideal choice. Click here to learn more about how the DC1520 can transform your mold processing business!