In the field of large-scale mold machining, manufacturers often encounter a series of core pain points. One of the most prominent issues is the deformation of molds during the machining process. This deformation can be caused by various factors, such as uneven cutting forces and thermal stress. As a result, the accuracy of the mold is severely affected, leading to precision fluctuations. In some cases, the precision error can reach up to 0.1mm, which is unacceptable in high - end mold manufacturing.
The DC1520 high - precision CNC milling machine is specifically designed for large - scale mold manufacturing. Its gantry - type high - rigidity structure is the key to solving the above problems. The gantry structure evenly distributes the cutting forces across the machine, effectively reducing the vibration during the machining process. Compared with traditional structures, the gantry structure of DC1520 can increase the overall rigidity of the machine by 30%. This high rigidity ensures that the machine can maintain stable operation even when machining large - scale and complex molds, significantly reducing errors and improving the precision of the mold.
The DC1520 is equipped with an ultra - large three - axis travel of 1500×2000×720mm. This large travel range allows the machine to handle complex molds with various shapes and sizes. For example, when machining large - scale automotive molds or aerospace component molds, the large three - axis travel enables the machine to complete the machining process in one setup, reducing the need for multiple setups and re - positioning. This not only improves the machining efficiency but also reduces the cumulative error, thereby improving the overall quality of the mold.
In mass production, high - precision control technology is crucial. The DC1520 uses advanced CNC control systems, which can achieve a positioning accuracy of ±0.005mm and a repeat positioning accuracy of ±0.003mm. This high - precision control technology ensures that each mold produced in the batch has consistent quality. It can significantly improve the良品率 of mass - produced molds. In some production lines, the use of DC1520 has increased the良品率 from 80% to over 95%.
Many customers have witnessed the excellent performance of the DC1520. For example, a well - known mold manufacturing company in the automotive industry used the DC1520 in their production line. After using the machine, they found that the machining time for large - scale molds was reduced by 40%, and the precision of the molds was improved by 20%. In addition, through professional testing, the DC1520 has shown excellent stability and reliability in long - term continuous operation.
| Model | Rigidity | Three - Axis Travel | Precision |
|---|---|---|---|
| DC1520 | High (30% higher than traditional) | 1500×2000×720mm | ±0.005mm (positioning) |
| Similar Model A | Medium | 1200×1800×600mm | ±0.01mm (positioning) |
As shown in the table, compared with similar models, the DC1520 has obvious advantages in terms of rigidity, three - axis travel, and precision. These advantages make it stand out in the market.
The DC1520 brings comprehensive benefits to enterprises. In terms of efficiency, the large three - axis travel and high - speed machining capabilities can significantly reduce the machining time. In terms of quality, the high - precision control technology and high - rigidity structure ensure the high precision and stability of the molds. In terms of cost, the high 良品率 reduces the waste of materials and labor costs. Overall, the DC1520 can help enterprises improve their competitiveness in the market and even help them seize the high - end mold market.
Do you also face similar challenges in your mold machining? If you want to improve the precision and efficiency of your mold machining, click here to learn more about the DC1520 high - precision CNC milling machine.
