In the field of large - size mold manufacturing, precision control and processing stability are two significant challenges that manufacturers often face. The high - precision CNC milling machine DC1520, a gantry - type CNC milling machine specifically designed for large - size molds, offers a reliable processing solution for mold - making enterprises with its broad three - axis travel of 1500*2000*720mm, along with outstanding high - precision and high - rigidity features.
The DC1520 adopts a gantry - type structure design. According to industry research, a well - designed gantry structure can increase the machine's overall rigidity by up to 30% compared to traditional structures. This high - rigidity characteristic is crucial for large - size mold processing. During the machining process, the high - rigidity gantry structure effectively resists the cutting forces generated during high - speed machining, reducing machine vibration. As a result, it ensures the stability of the machining process and significantly improves the precision of the mold. For example, in a large - scale mold manufacturing project for automotive parts, the DC1520 maintained a machining accuracy within ±0.01mm, which is far superior to the industry average of ±0.03mm.
The three - axis travel of 1500*2000*720mm of the DC1520 provides a wide processing range, making it highly adaptable to large - size molds. Statistics show that over 80% of large - size molds in the market can be processed within this range. Whether it's large - scale aerospace molds or large automotive body molds, the DC1520 can handle them with ease. This wide processing range not only meets the current market demand for large - size mold processing but also provides room for future expansion of mold size for enterprises.
The high - precision characteristics of the DC1520 are reflected in multiple aspects. It is equipped with advanced servo control systems and high - precision ball screws, which can achieve precise control of the tool path. In actual production, the surface roughness of the molds processed by the DC1520 can reach Ra0.8μm, which is much smoother than the industry standard of Ra1.6μm. This high - precision processing ensures the quality of the mold products, reduces the subsequent polishing and finishing processes, and improves the overall production efficiency.
Let's take a look at some real - world customer cases. A well - known mold manufacturing company in Europe used the DC1520 for their large - size mold production. Before using the DC1520, they faced problems such as long processing cycles and low product qualification rates. After introducing the DC1520, the processing cycle was shortened by 30%, and the product qualification rate increased from 85% to 95%. This shows that the DC1520 has significant advantages in processing efficiency and stability.
In comparison with other similar products in the market, the DC1520 stands out. A comparative analysis shows that the high - rigidity gantry structure and high - precision control system of the DC1520 give it a clear edge. While some competitors' machines may have a similar processing range, they often lack the high - precision and high - rigidity features of the DC1520. For example, in terms of long - term continuous processing, the DC1520 can maintain stable performance for up to 24 hours without significant accuracy loss, while some competitors' machines may experience a 5% - 10% accuracy decline after 12 hours of continuous operation.
For common problems in large - size mold processing, such as thermal deformation and vibration during processing, the DC1520 has corresponding solutions. It is equipped with a thermal compensation system that can effectively reduce the impact of temperature changes on processing accuracy. In addition, the high - rigidity gantry structure itself can resist vibration, ensuring the stability of the machining process. These technical guarantees enable the DC1520 to provide a reliable solution for large - size mold processing.
In conclusion, the high - precision and high - rigidity features of the DC1520 bring significant processing advantages. It can help mold - making enterprises improve product quality, increase production efficiency, and gain a competitive edge in the large - size mold market. If you are looking for a reliable solution for large - size mold processing, don't miss the DC1520. Click here to contact us and request more information!
