In the highly competitive field of plastic mold manufacturing, large mold processing has always been a daunting challenge for many manufacturers. Let's first look at a real - world case.
A well - known mold manufacturing company was tasked with producing a large automotive plastic mold. The mold had complex structures, high precision requirements, and a large volume. The company's existing equipment faced issues such as low processing efficiency, poor surface finish, and frequent tool wear. These problems not only led to extended production cycles but also significantly increased production costs. The client was extremely troubled, constantly seeking a solution to these stubborn problems.
The DC1317 CNC milling machine for plastic mold manufacturing emerged as a savior. This machine is specifically designed to address the challenges of large mold processing.
It has several remarkable features. Firstly, it has a smooth transmission system. In actual processing, a smooth transmission ensures that the cutting tools move precisely along the designed path. For example, when processing complex curved surfaces of large molds, the smooth transmission allows the machine to maintain a stable cutting speed, reducing vibration and improving the surface finish of the mold. This not only enhances the quality of the mold but also reduces the need for subsequent polishing processes, thereby saving time and labor costs.
Secondly, it boasts high rigidity. The high - rigidity structure enables the machine to withstand large cutting forces without deformation. When dealing with hard - to - machine materials in large molds, the high - rigidity machine can ensure the accuracy of the processing. For instance, in the processing of large - scale injection molds made of high - strength alloy steel, the high - rigidity DC1317 can maintain its shape and position accuracy, resulting in molds with high dimensional accuracy.
The heavy - duty body of the DC1317 is another key advantage. A heavy body provides excellent stability during processing. It can effectively absorb the impact and vibration generated during high - speed cutting, ensuring the stability of the processing process. This is crucial for large mold processing, as any slight vibration can cause deviations in the processing accuracy.
Finally, the large stroke of the DC1317 allows it to handle large - sized molds. With a working stroke of up to 1300mm in the X - axis, 1700mm in the Y - axis, and 800mm in the Z - axis, it can easily accommodate large - scale molds, eliminating the need for multiple set - ups and re - positioning, which greatly improves production efficiency.
In actual production, the DC1317 has shown outstanding performance. The processing efficiency has been increased by up to 30% compared with traditional machines. For example, in a project of processing a large home appliance plastic mold, the production cycle was shortened from 15 days to 10 days using the DC1317. The surface roughness of the processed molds can reach Ra0.8μm, which fully meets the high - end market requirements.
Many customers have benefited from the DC1317. A mold manufacturing enterprise in Guangdong has been using the DC1317 for several years. They have successfully reduced production costs by 20% and increased their market share due to the high - quality molds they can produce.
Compared with similar products in the market, the DC1317 has obvious advantages. Some competing products may have a shorter stroke, which limits their ability to process large molds. Others may lack high - rigidity structures, resulting in lower processing accuracy. In contrast, the DC1317 combines smooth transmission, high rigidity, a heavy body, and a large stroke, providing a comprehensive solution for large mold processing.
Are you still struggling with large mold processing problems? Do you want to improve production efficiency and reduce costs? If you have any questions or need more information about the DC1317 CNC milling machine for plastic mold manufacturing, please leave a message below or contact our customer service team. Let's start a new journey in high - quality mold manufacturing together!
