When it comes to large - scale heavy - duty mold processing, choosing the right equipment is crucial for high - end mold manufacturers. The DC1317 plastic mold manufacturing CNC milling machine, a large - scale double - column CNC milling center, has emerged as the top choice for these manufacturers. Let's explore why through real - world application cases and technical analysis.
In the field of large - scale heavy - duty mold processing, manufacturers often face a series of challenges. For example, in the production of large automotive plastic molds, customers need to process large - sized workpieces with high precision. Traditional milling machines may struggle with issues such as poor stability, low processing accuracy, and long processing cycles. A well - known automotive parts mold manufacturer once faced a problem where they needed to process a large and complex plastic mold. With their previous equipment, the processing accuracy was only around ±0.05mm, and the processing time for a single mold was up to 15 days. This not only affected the production schedule but also increased the cost.
The DC1317 is equipped with a high - quality transmission system that ensures smooth operation. The use of advanced ball screws and servo motors allows for precise control of the movement of the milling head. This smooth transmission reduces vibration during the machining process, which is crucial for improving the surface finish of the workpiece. In practical applications, the surface roughness of workpieces processed by DC1317 can reach Ra0.8μm, while traditional machines may only achieve Ra1.6μm.
The machine has a high - rigidity body design. The heavy - duty cast iron structure provides excellent stability. It can withstand large cutting forces without deformation. In large - scale heavy - duty mold processing, high - rigidity is essential to maintain processing accuracy. For instance, when processing a large - sized steel mold, the DC1317 can maintain a processing accuracy of ±0.02mm, which is much higher than the industry average of ±0.03mm.
The DC1317 offers a large stroke, which means it can handle larger workpieces. The X - axis stroke can reach up to 3000mm, the Y - axis stroke is 2000mm, and the Z - axis stroke is 800mm. This large stroke allows for one - time clamping and processing of large - sized molds, reducing the need for multiple setups and improving production efficiency.
Let's take a look at how DC1317 has helped customers solve problems. A plastic mold manufacturing company decided to purchase the DC1317 to upgrade their production equipment. After using the DC1317, they found that the processing accuracy of their large - sized molds increased to ±0.02mm, and the processing time for a single mold was reduced to 7 days. This not only improved their production efficiency by more than 50% but also enhanced the quality of their products, allowing them to win more high - end orders.
| Features | DC1317 | Competitor's Product |
|---|---|---|
| Processing Accuracy | ±0.02mm | ±0.03mm |
| Surface Roughness | Ra0.8μm | Ra1.6μm |
| Processing Cycle for Large Molds | 7 days | 15 days |
If you are considering purchasing large - scale heavy - duty mold processing equipment, the DC1317 is definitely worth your attention. Its unique features can help you solve the most challenging problems in large - scale mold processing and bring you higher production efficiency and better product quality. Are you ready to take your mold processing business to the next level with DC1317? Click here to learn more about DC1317 and start your journey to success!